Automotive manufacturers

Your quality data and warranty claims have never been in the same room. Rcalls fixes that.

Manufacturers lose an average of 2–5% of annual revenue to warranty costs — not because their products are poor, but because defects are caught too late and claims are handled without any connection to where the failure actually came from.

Catch defects before they spread in the field

Real-time quality dashboards and BoM traceability surface component failures the moment they appear — not months later when claims start filing.

Resolve root causes permanently

Structured 8D workflows link every warranty claim back to its component, supplier batch, and production run — so you fix the cause, not just the symptom.

Automate warranty claim resolution

97% of routine claims resolved automatically. Complex cases escalated instantly. Handling time cut from weeks to hours.

Turn quality data into revenue

Offer extended warranty products to your customers — priced on your actual component reliability. A new revenue stream backed by your own track record.

Full visibility across your book

Live dashboards track defect rates, claim volumes, loss ratios, and supplier performance. Export to PowerBI, Tableau, or your data warehouse in one click.

Connect your existing systems

Integrate with SAP, Oracle, Siemens MES, and 30+ production systems. Your BoM and production data flow in automatically from day one.

What it looks like in practice

A European powertrain manufacturer connected their BoM and claims data on Rcalls. Within 90 days, recurring defect rate dropped by 60% and warranty costs followed. Here's what their dashboard looked like.

−34%
Warranty costs
60%
Fewer recurring defects
4.2h
Avg. claim resolution
Quality & Warranty OverviewLive
Brake caliper — BoM #A2291
8D closed
Infotainment — 43 claims flagged
RCA in progress
Extended warranty — Insurer quote
Pending review
Warranty cost reduction−34%
Claims auto-resolved97%
Defects caught pre-field78%

Once we linked BoM traceability to claims data, we resolved 60% of recurring defects within a quarter. Before that, we were fixing the same failures on repeat — and paying for it every time.

— Head of Quality, European Tier 1 Automotive Supplier

Ready to connect your quality and warranty data?

Book a 30-minute demo tailored to your manufacturing use case.

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The connection

Two industries. One data layer.

Rcalls sits between manufacturers and insurers — turning quality intelligence into pricing intelligence, and warranty costs into a shared commercial opportunity.

Manufacturer data

Real-time defect rates
BoM component failures
8D resolution outcomes
Warranty claim history
Repair cost per component
RCALLS

Insurer intelligence

Accurate risk pricing
Extended warranty products
Portfolio loss ratio tracking
Manufacturer partnerships
Immutable audit trail
Insurers & underwriters

Extended warranty has always been priced on guesswork. Not anymore.

Insurers pricing extended warranty products have historically relied on industry averages and historical loss data — with no visibility into the actual quality of the manufacturer they're underwriting. Rcalls changes that by giving insurers direct access to real-time manufacturer data.

Real-time risk data from manufacturers

Access live defect rates, failure frequencies, and repair costs — updated continuously from the manufacturer's production systems via Rcalls.

Data-driven pricing engine

Build actuarially sound extended warranty models segmented by vehicle model, component type, geography, and production vintage.

Loss ratio visibility before it's a problem

Monitor claim trends and root causes in real time. Adjust exposure and reserves before costs escalate — not after.

Structured manufacturer partnerships

Connect with automotive manufacturers through the Rcalls platform. Design and manage extended warranty programmes through a shared interface.

Portfolio performance dashboard

Track GWP, loss ratios, claim frequency, and reserve adequacy across your extended warranty book in real time.

Audit-ready compliance

Every data exchange, pricing decision, and claim resolution logged to an immutable audit trail — ready for regulatory review at any time.

Extended warranty — insurer viewData connected
Powertrain — 24 months · 1,240 policies
Active
Battery pack — 36 months · 380 policies
Active
Infotainment — 12 months
In review
Loss ratio58%
Quarterly revenue target74%

A new distribution channel — backed by real data

Rcalls gives insurers something they've never had: a direct window into the manufacturer's quality record. That means extended warranty products you can price with confidence — and a partnership model that benefits both sides.

3+
Active programmes
Real-time
Data feed
58%
Avg. loss ratio

Having access to the manufacturer's real defect and repair cost data completely changed how we priced the extended warranty book. We're running a 58% loss ratio on a product we used to refuse to underwrite.

— Head of Specialty Lines, European Insurer

Interested in an extended warranty data partnership?

Talk to our team about how Rcalls connects insurers with manufacturer quality data.

Explore partnership